Forklift Battery Safe Installation and Charging
Batteries used in forklifts are expensive pieces of machines which are fairly big weighing in the thousands of pounds. The task of charging and installation of these batteries is something that must be planned out in advanced so as to make sure that these procedures could be completed properly and safely. Maintaining a sound charging procedure and correct handling can really increase the usual lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On approximately every 5th charge cycle, the charger has to be set on the equalize or weekend setting, depending on which model of charger you are using.
The charging cycle should never be interrupted. As soon as the charge cycle is done, you must avoid utilizing the battery for a few hours. By practicing these procedures, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake that can accidentally cause damage to both the charger and the forklift. What's more, it is really important that the battery amperage must match that of the charger.
The battery must never be allowed to completely discharge or deep discharge. This will ultimately shorten the lift of the battery and might even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician will have to be called in order to re-set the charger prior to charge being able to begin.